MANUFACTURE Production takes place at a factory in Varnamo, Sweden where we have access to a cost-effective supply of raw materials and leading process technology. Production includes everything from: purchase of raw materials, formulation of mixtures, mixing, double-layered calendaring and vulcanising in autoclaves, to finished products which can be supplied in standard rolls as well as prefabricated panels made to measure.
Operation's are certified in accordance with ISO 9001 and ISO 14001.
THE MATERIAL Butyl: The polymer butyl (IIR - isobutylene isoprene - rubber) is an elastomer with a small number of double bonds, produced through co-polymerisation of isobutylene and isoprene.
EPDM: The polymer EPDM, ethylene-propylene rubber, is produced through co-polymerisation of ethylene, propylene and diene monomer, producing a polymer made up of saturated linear macromolecules with a paraffinic structure.
In addition to the base polymer, both EPDM and Butyl contain reinforcing carbon black, fillers, process chemicals, antioxidants and vulcanising agents. After mixing the ingredients into a homogenous plastic compound, two layers of the rubber are rolled out in a calender to form a double sheet. Vulcanisation is then carried out. The long rubber molecules in the material are cross-linked through heat and pressure, creating an elastic membrane.
RESISTANT TO THE ENVIRONMENT The vulcanisation process means that the material differs from all thermoplastic products, in that its properties are not affected by varying temperatures. The product is chemically stable and always returns to its original dimensions after stretching.
The cross-linked molecular structure gives EPDM and Butyl rubber their unique properties. Ageing or changes in characteristics are negligible despite decades of exposure to the atmosphere, sunlight, UV radiation, chemical fallout, water or major temperature fluctuations.
CHEMICALLY STABLE EPDM and Butyl rubber contain no plasticisers or additives which can evaporate or be washed out over the years. The strength and elasticity of the membrane remain practically unchanged for decades, without shrinkage, brittleness, melting or cracking. The membrane is equally elastic, regardless of whether the temperature is -30°C or +120°C.
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